Wednesday, January 13, 2021

How Set Your Amplifier Gains with a Piezo Tweeter

Are you looking for a signal to tell you the gain is set? Do you want a buzzer that says "stop turning that knob? The simplest and least expensive way to set your gains is with a piezo tweeter.

Setting the amplifier gain matches the input of the amplifier to the output of the deck. We know the amplifier gain is too high when the amplifier output distorts. 

It is difficult for your ears to discern clean sound vs distorted sounds. Discerning distortion is even more difficult at high volumes. You will need a tool to help set your amplifier gains.

There are expensive tools that help with this process. They use a blinking light to tell you when the amplifier output distorts. These tools are great if you set gains on amplifiers day in and day out.

But do you need an expensive tool? What if you could use an inexpensive speaker that buzzes when the amplifier distorts? The answer is a piezo.

What is a Piezo? 

A piezo is a crystal that gets excited when a voltage passes through it. Engineers figured out how to convert these crystals into speakers. Piezo tweeters were common in the 80s and 90s in full range car stereo boxes. Those piezo tweeters loaded into a horn assembly to play loud. Companies like Kicker and MTX would pair these with woofers for a full range car audio box.

One of the properties of a piezo tweeter is that it is capacitative. That means the circuit resistance increases as the frequency decreases. That means a piezo tweeter blocks bass frequencies without a crossover circuit. 

When an amplifier begins to distort or clip, the amplifier produces harmonic frequencies. A harmonic frequency is a multiplication of the target frequency. An example of a clipped signal is the "crunch" of an electric guitar's over-drive circuit. While that is great for rock and metal music, it is terrible for your subwoofer and your amplifier.

So if we're playing a 40hz "natural" tone, the harmonics will be 80hz, 160hz, 320hz, 640hz, and so on. These harmonics will play through the piezo and sound like an audible "buzz". The piezo will play the buzz but not the main tone. 

And they're cheap when you buy them in bulk from Amazon!

Youtuber Taylor Fade of Everyday Audios compares the piezo tweeter to the SMD AMM-1. You can hear the piezo buzz when Taylor pushes the amplifier to distortion. The light on the AMM-1 also turns on when the amplifier distorts. Give it a watch:



Here are the steps to setting amplifier gain with a piezo tweeter

  1. Unplug the speaker
  2. Plug in the piezo at the amplifier speaker leads
  3. Turn down the gain
  4. Play a 40hz tone
  5. turn the deck to 90% volume
  6. turn up the gain until the piezo clicks and back it off one notch.
  7. Tell your friends not to touch the gain knob. Ever.

Final Thoughts

Setting your gain is a necessary chore to ensure you are sending a clean signal to your subwoofer. One should make sure the gain is set in a way that will not damage speakers. If you have an amplifier that is more powerful than your speakers rating, you can use a digital multi-meter to set the gains.

Wednesday, December 9, 2020

Underpowering, Overpowering, and Clipping Subwoofers: A Subwoofer Power Ratings Primer

Some of the links on this blog are affiliate links to Amazon. That means, at no additional cost to you, Subwoofer.Tools will make a commission if you click through and make a purchase.

Determining the compatibility between subwoofers and amplifiers is complicated. The more you research, the more questions you have:

  • Can my 1000w max amplifier power my 1000w RMS subwoofer? 
  • Why is that low power amplifier so expensive? 
  • Can we even believe the numbers on the spec sheet in the box? 

Let's demystify car audio power ratings.

TL;DR: You should pay attention to the RMS power ratings. Throw away all the other numbers when looking at power. Well, for the most part. A couple of brands have decided to reject RMS reality and substitute their own. We'll discuss this in a bit. 

Subwoofer Power Rating

A subwoofer's power rating represents the limit of power the voice coil can handle over a period of time. The woofer's motor assembly and suspension will determine the power limit. When we want to match amplifiers and subwoofers, we only need to look at RMS power. 

We can ignore any power number on the spec sheet that says "max power" or "music power" or "program power". These numbers are meaningless when it comes to matching amplifiers and subwoofers. Your spec sheet may include these numbers for marketing reasons. The woofer cone may also have "1000 WATTS MAX" emblazoned on the dust cap. Again, this number is meaningless.

Amplifier Power Rating

Amplifier power ratings are a different animal altogether. A reputable amplifier manufacturer will include an accurate RMS power rating. This is not always the case. Some discount manufacturers will include a power number the amplifier cannot produce. These amplifier manufacturers are predatory. They are hoping you don't do enough research or read articles like this one. They want you to buy into the lie. 

There are ways of protecting yourself. A simple way to determine if a manufacturer is truthful is to check the fuse rating. I kinda got burned in my younger days, buying a "1000w" amplifier that came with a 20A fuse. A vehicle's electrical system will produce 14.4v charging. Given Ohm's Law (current * potential = power), we know that 20x14.4 = 288. The most power the amplifier will be likely to produce is 288 watts. It wouldn't be unfair to say the amplifier could produce 200 watts. A good rule of thumb: multiply the fuse rating by 10, and you'll get close to the RMS power rating. 

Some "discount" manufacturers let their marketing team get in the way of a good product. These products have been independently tested. These amplifiers make a lot of clean power for the asking price. They have giant "max power" ratings emblazoned on the heat sink. One such discount manufacturer also includes a "CEA compliant" number. They have a max power number, to compare to other discount amplifiers. The CEA number is to compare power to reputable brands. In the end, they're only serving to confuse the marketplace. 

What Happens When I Over-Power a Subwoofer? 

Simply put, the voice coil cannot dissipate the excess heat. The insulative varnish on the voice coil strands melts. The voice coil shorts out or the individual strands break. If the coil is shorting out, you run the risk of damaging your amplifier. 

Using an amplifier that is too large for a subwoofer could fry voice coils. We can prevent this. We can "nerf" an amplifier through Ohm's law and a multimeter. We can reduce the amplifier's output so we don't damage our woofers. Play a 40hz tone. Disconnect the subwoofer. Probe the outputs of the amplifier with your digital multimeter. Turn down the gain while monitoring the AC voltage until the voltage meets your target. 

What Happens When I Under-Power a Subwoofer? 

Nothing. Under-powering a subwoofer is not bad. It is not detrimental to the subwoofer. You're under-powering the speaker any time you turn down the volume! 

Why did this "rule of thumb" come about? Simple: Manufacturers and equipment dealers want to encourage users to use equipment properly. Inexperienced people would turn the gain up because "the subwoofer can handle it!"

Trying to push the amplifier beyond RMS power will result in clipping. 

Clipping is bad. The term "clipping" comes from the visualization in an oscilloscope. The waveform appears to have had the peaks and valleys "clipped off". The clip point is where the signal goes beyond the electrical limits of the amplifier. The subwoofer only moves when the amplifier says to move. The subwoofer moves the way the amplifier says to move. That clip is a hard corner when the woofer was designed for a gentle curve. 

Clipping also produces harmonic distortion. This is another way of saying the amplifier is introducing extra tones. 

It is okay to "under power" your subwoofer. Don't try to drive more power out of your amplifier. You'll clip the signal and wreak havoc on the voice coil. Push clean power out of the amplifier. 

How to Fix Amplifier Clipping 

The best way to fix amplifier clipping is to use a tool. Your ears will not detect distortion before a tool will detect distortion. Your ears aren't that sensitive. Sorry. We also don't want to run our systems in our driveway at full tilt trying to find distortion. Do it quietly with a tool. This is a list of three tools we can use to set our gains. 

1. The SMD DD-1. Plug it in in place of your speakers. Follow the directions. The device uses flickering lights to alert you to distortion. It is the simplest tool to use, though it is expensive.

Click here to check Amazon's current price and availability for a Steve Meade Designs/D'Amore Engineering SMD DD-1!

2. An inexpensive Piezo tweeter will let you know you're clipping. It works because a Piezo is a tweeter that doesn't play low frequencies. It doesn't need a crossover. We can use a Piezo to listen to the harmonic distortion discussed above. Disconnect your subwoofer. Connect a cheap piezo to the subwoofer outputs. Play a 40hz Tone at 90% volume at the deck. Adjust the gain until the piezo is silent. 

3. Use a Digital Multi Meter. We used this method back in the day. We would start off with ohm's law to compute voltage. We would disconnect the woofer and probe the amplifier output with a digital multimeter. Then we would play a test tone and adjust the amplifier gain until we reached the desired voltage. There are edge cases where a digital multimeter isn't "perfect". In the case of discount amplifiers, they don't provide accurate power ratings. You'll be clipping all day long. On the other side of that coin, tuning a "cheater amp" with a DMM means you're leaving performance on the table. 

Read more about setting amplifier gains with a digital multimeter here!

Final Thoughts

Car audio is a fun hobby. We need to play by a few rules to keep the hobby fun. One of those rules is not abusing our components to get more performance out of them. Abusing the components may lead to blown amplifiers. It could lead to blown subwoofers. Abusing components may even lead to a car fire. 

Let's keep it safe and keep it fun!

Tuesday, November 24, 2020

$120 Audiophile Quality Deck? HiFiVega puts the Kenwood eXcelon KDCX304 through the paces!

Some of the links on this blog are affiliate links to Amazon. That means, at no additional cost to you, Subwoofer.Tools will make a commission if you click through and make a purchase.

It's hard to make good choices when buying car audio gear. Finding the right mix of features in a size and shape that fits your dash while producing great sound quality at a great price is incredibly difficult. 

Well, HiFiVega found a Kenwood eXcelon KDCX304 single din CD and Bluetooth deck with a whopping 5.5 volts of noise-rejecting preamplifier output, across three sets of RCA pre-outs, similar specifications to the venerable Pioneer DEH-80PRS, a single din deck hailed by audiophiles to be among the best decks for your car. 

The crazy part? The Kenwood KDCX304 can be bought for about $120!

Click here to check pricing and availability for a Kenwood eXcelon KDCX304 at Amazon!

The Kenwood eXcelon KDCX304 deck has a neat surprise: HiFiVega demonstrates the app you can use for adjusting the equalizer, simplifying that process. This is incredibly useful for a standard DIN sized deck without a screen. He notes the deck equalizer controls can also be set via the deck itself, though it's a little bit more complicated. 

The tests HiFiVega runs on the Kenwood eXcelong KDCX304 deck include testing the watt output at the speaker leads, he determines where the internal amplifier distorts, and then tests the voltage on the pre-amplifier outputs at different volume positions. 

I won't spoil the conclusion for you. Watch HiFiVega show the good and the bad of the Kenwood eXcelon KDCX304:



Tuesday, November 10, 2020

The best 12 inch subwoofer for under $300? YouTuber Parker Dacchile helps us decide!

What if you had a limited budget but wanted to make over 130 decibels? You'd have to find the best bang for your buck, and you'd have to make the most of it.

Parker Dacchile wants to let you know what single 12 inch subwoofer can handle the power to deliver the music. 

He reviews each with the following criteria:

  • Subwoofer Specs
  • A quick look at the build quality
  • SPL test
  • RMS Power Test
  • SQ listening test

The subwoofers under review are the following:

Results? Well, I'm not going to give it away, you need to watch his video! 

(I will say he did get a little spicy and caused the spider to come separated from the basket assembly with one of the woofers under test. And when I say a little spicy, I mean he threw 10,000w through the coil. Needless to say, that is well beyond the power rating for any of the amplifiers in his review.)


Also: I personally would have done the critical listening test before the SPL test, because he did a number on one before the critical listening test!

Monday, November 9, 2020

Is a Bully Performance 1600.1 HDPRO a Good Deal? Big D Wiz puts one on the Dyno and shows us amp guts!

It's hard to make a good decision when researching car audio gear. So many unscrupulous companies make incredibly boastful claims about power that are simply not backed up when tested.

Nowadays the market is flooded with these amplifiers. Do any of them actually make rated power? Can you get a 500 watt amplifier for $65?

The Bully Performance 1600.1 HDPRO comes with two 30a fuses, which is a good sign when looking at the 500w into one ohm power rating. This amplifier also includes a bass knob and a sub-sonic filter. This is a great deal for $65 already, but does it perform as advertised?

Enter Big D Wiz of Old School Stereo, tester of amplifiers. Big D has a great reputation for keeping manufacturers honest, and sometimes exposes manufacturers for making less than honest claims about their products. He's also found some diamonds in the rough.

So let's find out together if this amplifier Bullies your subwoofers or if it simply Bullies you into parting with your hard earned money for nothing.

Click here to check pricing and availability at Amazon.com!


Click here to check current pricing and availability at Amazon.com!

Friday, November 6, 2020

Look at this Kenwood eXcelon Reference DNR1007XR in a Ford Mustang Dash!

Looks like the guys at 5 Star Car Stereo did such a fantastic job with the Kenwood eXcelon Reference DNR1007XR, the guys at Kenwood tweeted the final product! I love how cleanly this receiver integrates into a modern car's dashboard!

Click here to check Amazon for current price and availability of the Kenwood eXcelon Reference DNR1007XR 10.1" receiver!

Click here to check Amazon for current price and availability of the Kenwood eXcelon Reference DNR1007XR 10.1" receiver!

Five 12 Inch Subwoofers for about $150: Two videos of HiFiVega Expertly Reviewing Budget Bangers!

Some of the links on this blog are affiliate links to Amazon. That means, at no additional cost to you, Subwoofer.Tools will make a commission if you click through and make a purchase.

Face it: making decisions is tough. Car audio equipment decisions are no exception. Deciding on a 12 inch woofer is tough since the market is downright flooded with options. 

Luckily for us, we live in the future and we have the opinions of seasoned hobbyists from around the world posting their experiences to youtube, to help guide our decision making. 

Enter HiFiVega, a car audio youtuber who's been in this hobby longer than a lot of the young bangers out there have been alive. His opinions, observations, and his testing methods carry some weight in our community. In these two videos, he is putting five quality budget 12 inch subwoofers to the test to determine which $150 subwoofer will deliver the goods.

First Video - Introducing the Subwoofers!



In the first video, HiFiVega details his test enclosure and lists the five subwoofer drivers. He then goes over each subwoofer's general specifications (such as magnet weight, mounting depth, power handling, and xmax) and then weighs the subwoofer driver.

He concludes part one with a teaser of part 2, where he's measuring the voice coil temperature of a subwoofer playing music.

He's using a Taramps 1800 amplifier to send a signal to each woofer.

Second Video - Putting the Subwoofers through their paces



In the follow-up video, HiFiVega puts each woofer to the test. These are his test parameters:

  • SPL at 550w RMS
  • Peak temperature during a 1 minute sine wave at one-half RMS power rating
  • Peak temperature on RMS power on music

After the tests, HiFiVega discusses his caveats and thoughts, and then explains the winner in each category. He goes over the data from each test, and then awards the best in these three categories:

  • Most Likely to Survive
  • Best Sounding Subwoofer
  • Best Overall Value
I encourage you to watch the videos to find out which subwoofer HiFiVega likes the best in each of these three categories.

Finally: HiFiVega has posted a challenge. When the second video reaches 5000 views or 500 likes, he will perform a full rms 5 minute test video on the woofers. And he will give one of them away! So click through and give it a view and give it a like!

If HiFiVega makes that third video, I'll edit this post to include it!

So please, go watch the videos!